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Zagato Zele

Also known as Zele 1000, 1500 and 2000, Elcar (United States), Zagato Elcar

Zagato built low, beautiful sports-car bodies. Its Zele was the opposite: tall, square, glass fibre and slow, a battery car for town with six speeds forward and no gearbox. Americans bought it as the Elcar.

Tall boxy orange two-seater with twin black stripes over the bonnet and round headlamps, on green show carpet.
An orange 1974 Zagato Zele 2000 at the Classic Motor Show at the NEC, Birmingham, in 2019.Photo: Vauxford, CC BY-SA 4.0, via Wikimedia Commons

At a glance

The spec plate

Zagato Zele

Zele 1000, 1500 and 2000 · Milan

Built
1974–⁠1976Prototype shown in 1972; small-series production from the summer of 1974
Country
ItalyMilan; Italian Wikipedia puts the works at Rho
Maker
Zagato, MilanSold in the United States as the Elcar by the Elcar Corporation of Elkhart, Indiana
Engine
Marelli DC electric motor of 1,000, 1,500 or 2,000 WOn 24, 36 or 48 V battery packs; NASA’s Elcar 2000 had a motor by Scaglia
Power
4.8 CVAbout 3.5 kW; the maximum, by Italian Wikipedia; the number in each name is the motor’s rating in watts
Length
2,133 mm1,346 mm wide, 1,613 mm high
Weight
495 kgEmpty; NASA’s test car weighed 653 kg loaded
Seats
2On a divided bench
Wheels
4Electric motor at the back, chained to the rear axle, with no gearbox
Price new
US$4,500The Lane Motor Museum’s figure for the Elcar; another source gives US$2,645
Production
about 5001974–⁠76; one source’s 3,000 is unsupported
Survives
YesNo count; there are examples in the Lane and Petersen museums
Top speed
48km/h48 km/h30 mph; about 40 km/h (25 mph) for the 1000

How big is it?

True proportion

2.13 m

It is 837 mm shorter than a Fiat 500, about 1.2 adults laid end to end.

  • 1.35 m wide
  • 495 kg: about seven adults
  • Taller than it is wide: 1,613 mm high, 1,346 mm widesource 1source 2
  • Two seats side by side
Drawn at true proportion. The track is 3.6 metres long; the adult stands at the same scale. The Peel P50 is the smallest production car, on every page for comparison.

The story

History

Zagato is the Milan coachbuilder of Alfa Romeo, Aston Martin and Ferrari bodies.source 2source 3 In the early 1970s it was short of coachbuilding work; Below the Radar goes further and says it faced bankruptcy by 1972, a claim no better source has been found to support.source 4 Elio Zagato’s answer was a complete change of direction: a city car for short trips, with only the driver aboard.source 1source 5 It grew from an earlier Zagato electric prototype, the Milanina, of which no details have been found.source 1

The prototype, the Zele 1000, was shown at the 54th Turin show in November 1972, as a two-seater for city traffic and pollution, by the account of La Stampa at the time. RM Sotheby’s and Below the Radar say it was first shown at Geneva that year; both may be true, Geneva coming in March, but the Turin date has the period newspaper behind it.source 1source 6source 4 At the same Turin show Fiat showed its own city-car study, the Fiat X1/23.source 7source 8

Built because of the oil crisis

The welcome was lukewarm, and only a few were made to order. Then the oil crisis of 1973 revived interest in electric cars, and in the summer of 1974 the Zele, now one of the oil-crisis electric microcars, went into small-series production, according to La Stampa’s report that October.source 1

There were three versions, and the number in each name was the motor’s power in watts: 1,000, 1,500 or 2,000, on 24, 36 or 48 V of batteries.source 1source 2 Under the glass-fibre body was a welded steel frame with parts from the Fiat Nuova 500 and the Fiat 124, and the motor was chained straight to the differential, with no gearbox.source 2source 6source 9 Speed came from switching voltage instead. A four-position hand selector and a two-position pedal gave six speeds forward and two in reverse.source 1source 2source 9 NASA’s engineers described it exactly: the hand switch stepped through 12, 24 and 48 V, with positions for reverse and for charging; the pedal’s first position fed the motor through a resistor and the second bypassed it. To go faster the driver lifted off, moved the hand switch up a step and pressed the pedal again.source 9 The 2000 had a boost switch too, which weakened the motor’s field for more speed and less pull.source 2

Flat out, a Zele did about 40 km/h (25 mph), and the 2000 about 48 km/h (30 mph). Italian Wikipedia claims a range of 70 km for the 1000 and 100 km for the 2000; English sources say about 50 miles (80 km).source 1source 2source 3source 6source 9 Seven colours were offered, from orange-red and brown to metal-flake blue.source 2 In France, Willam sold the Zele under its own name, as it did its other Italian imports (see the Willam City).source 10source 11

Sales were slow, and production stopped in 1976, after about 500 cars.source 1source 2source 3 Zagato went back to coachbuilding. Below the Radar’s story of a “Nuova Zele” in 1981 and production to 1991 appears in no other source, and here it is treated as an error.source 4

Black dashboard with a thin-rimmed steering wheel, a small switch panel and a selector lever on a central tunnel, beige seat at left.
Inside the 1974 Zele 2000 at the NEC in 2019, with the hand selector in its box on the tunnel.Photo: Vauxford, CC BY-SA 4.0, via Wikimedia Commons

Elcar

1974–⁠1976 · a record on this page

The Elcar Corporation of Elkhart, Indiana, was formed in response to the 1973 oil crisis to import the Zele, and sold it in the United States as the Elcar.source 3source 12 The Lane Motor Museum gives its price as US$4,500, a Czech article as US$2,645; they may be different models or years.source 3source 13 Elcar also built a stretched four-seat prototype, the Elcar Wagonette.source 1source 2 It was one of the few electric cars on general sale in the United States in the mid-1970s, alongside the CitiCar, and Popular Mechanics road-tested it in August 1975; but sales were slow.source 2source 3source 13

In April 1977 NASA’s Lewis Research Center tested an Elcar 2000 at the Dynamic Science track in Phoenix, Arizona, one of 17 vehicles in a government programme to measure the state of the art in electric cars; the report thanks Elcar as the car’s representative in the United States. It reached 48 km/h (30 mph) and went from rest to 32 km/h (20 mph) in 8 seconds. The Masco batteries supplied had deteriorated, so NASA fitted Astron Powerstar batteries instead, and one range test was stopped when a thermal overload breaker tripped twice in 29–31 °C heat. The car had no regenerative braking, no heater and no demister.source 9

Open door of an orange car revealing tan pleated seats, a black dashboard and a row of batteries sunk into the floor.
Plate I · 1977 An Elcar with its door open in a 1977 US government photograph, showing the bench seat and the batteries under the floor.Photo: Martin Brown, NASA (US National Archives), Public domain, via Wikimedia Commons

Fiat X1/23

1972 · a record on this page

Fiat’s Centro Stile showed the X1/23 at the Turin show of 1972, the show of the Zele’s prototype, as a shape study for a city car. It was a two-seater, 2,642 mm long, 1,510 mm wide and 1,340 mm high, and the 1972 car probably had no powertrain at all.source 7source 8

An electric version followed, in 1974 by Italian Wikipedia and 1976 by English. Its DC motor, of 13.5 CV or 14 kW by the two accounts, drove the front wheels, with regenerative braking, and nickel-zinc batteries of 166 kg sat at the back. It weighed 820 kg in all, and its range was about 80 km; its top speed was about 70 km/h, or 45 mph (72 km/h) by English Wikipedia’s figure.source 7source 8 Only one was built, and it is kept at Fiat’s Heritage Hub in Turin.source 7source 8

Pictures

More photographs, old and new

Variants

Three motors, one body

The Zele and its relations
VariantYearsWhat differsHow many
MilaninaBefore 1972Zagato’s earlier electric prototype, from which the Zele grewPrototype
Zele 1000 (Elcar 1000)1974–⁠761,000 W; about 40 km/h (25 mph)In about 500
Zele 15001974–⁠761,500 W, on 36 VIn about 500
Zele 2000 (Elcar 2000)1974–⁠762,000 W on 48 V, with a boost switch that weakens the motor’s field for more speedIn about 500
Elcar Wagonette1970sA stretched four-seater built by the Elcar CorporationPrototype

Specification

The Zele in general, and NASA’s Elcar 2000

Motor and drive

Motor and drive
MotorMarelli DC motor of 1,000, 1,500 or 2,000 Wsource 1source 2source 6NASA’s Elcar 2000 had a series-wound DC motor by Scaglia, rated 2 kW (2.6 hp) at 2,100 rpm
Batteries24, 36 or 48 Vsource 1; eight 12 V batteries, 187 kg, on a tray under the floor in the 2000source 9RM Sotheby’s gives four 12 V batteries for the 1000
ControlA four-position hand selector and a two-position pedal: six speeds forward and two in reverse, by switching battery voltagesource 1source 2source 9
DriveMotor chained directly to the differential; no gearboxsource 9

Body and chassis

Body and chassis
StructureWelded steel frame with a glass-fibre bodysource 6source 9
Running gearFiat 500 and Fiat 124 componentssource 2source 6
SuspensionCoil springs front and rearsource 9
SteeringRack and pinionsource 9
BrakesHydraulic front and rear, mechanical handbrake on the rearsource 9
TyresMichelin 145 SR 10 ZX radialssource 9

Dimensions

Dimensions
Length2,133 mmsource 1source 284 in (about 2,134 mm) in English Wikipedia
Width and height1,346 mm and 1,613 mmsource 1source 2
Wheelbase1,295 mmsource 1source 2
Weight495 kg (1,091 lb)source 1source 2653 kg loaded for NASA’s test

Performance and running

Performance and running
Top speed48 km/h (30 mph) measured in the 2000source 940 km/h in Italian Wikipedia; the Lane museum’s 40 mph conflicts with NASA’s figure
Acceleration0–32 km/h (0–20 mph) in 8 secondssource 9
Range70 km (1000) to 100 km (2000), as claimedsource 1About 50 miles in English sources; about 39 km at a steady 40 km/h in NASA’s test, from a table that is hard to read
ChargingAbout 6 hourssource 110 hours with NASA’s 120 V charger
Price newUS$4,500 for the Elcarsource 3US$2,645 by fDrive.cz

How many were built?

Every figure, with its source

About 500 builtThe figure most sources give, and the one we state, though every source repeats it without a primary count. English Wikipedia cites a Swiss electrical-engineering bulletin of 1977 for it, but the bulletin’s index, when checked, did not mention Zagato. Italian Wikipedia marks its own “circa 500” as unsourced.

  1. about 3,000with production running to 1991 and a “Nuova Zele” of 1981Unconfirmed

    Below the Radar, unsupported by any other source and against the 1976 end date everywhere elsesource 4

  2. about 500all Zeles and Elcars, 1974–⁠76Two sources agree

    English and Italian Wikipedia, the Lane Motor Museum, RM Sotheby’s and fDrive.czsource 2source 1source 3source 6source 13

  • Two sources agreetwo good sources give the figure
  • One sourcea good source, alone
  • Unconfirmeda lead only, not yet checked

Famous for

Three points

  1. The coachbuilder’s box

    Zagato, maker of low, beautiful sports-car bodies, built a tall plastic city car.source 2source 5

  2. Six speeds, no gearbox

    Switching battery voltage gave six speeds forward and two in reverse.source 1source 2

  3. An oil-crisis car

    Shown before the 1973 crisis, it went into production because of it.source 1source 3

Survivors and collecting

Today

No survivor count has been found. A powder-blue 1975 Elcar 2000 is in Nashville’s Lane Motor Museum, and the Petersen Automotive Museum in Los Angeles has a 1973 car that it lists as the Zele 1000 or Elcar 1000.source 3source 5

On 5 September 2018, in the Weird & Wonderful sale in London, RM Sotheby’s sold a yellow 1974 Zele 1000 without reserve for £11,500, against an estimate of £5,000–10,000. It had stayed with its first owner for 11 years, until 1985, then passed through two private collections, and was restored nut and bolt in 2011.source 6 No owners’ club has been found.

Pale grey boxy two-seater with a black stripe, round headlamps and Zagato Elettrica door badges, in front of a white wall printed with diagrams.
A pale grey 1973 Zele 1000 with Zagato Elettrica badges, photographed in the Petersen Automotive Museum in 2024.Photo: TaurusEmerald, CC BY-SA 4.0, via Wikimedia Commons

Sources

Numbered as in the text

The Popular Mechanics and Popular Science articles of 1975 and the 1972 and 1974 La Stampa reports were not read, nor Zagato’s archive. Sources are given as plain text; the links are on the Credits page.

  1. Italian Wikipedia, Zagato Zele, read in full. It cites La Stampa of 8 November 1972, p. 11, and of 30 October 1974, p. 28.
  2. English Wikipedia, Zagato Zele, read in full. It cites the Bulletin des Schweizerischen Elektrotechnischen Vereins 68:3 (1977).
  3. Lane Motor Museum, “Elcar 1975”, collection page.
  4. Below the Radar, article on the Zagato Zele; used only for the claims it alone makes.
  5. Petersen Automotive Museum, “1973 Zagato Zele 1000 / Elcar 1000”, vehicle spotlight, known from search results; and Carrozzieri Italiani’s page on the Zele.
  6. RM Sotheby’s, London, 5 September 2018, lot 110, “1974 Zagato Zele 1000”; the date and estimate from Hagerty’s past-sales record.
  7. Italian Wikipedia, Fiat City Car, read in full; it cites Fiat’s heritage page on the X 1/23.
  8. English Wikipedia, Fiat X1/23, read in full; it cites Autocar of 7 May 1977, p. 16.
  9. N. B. Sargent, E. A. Maslowski, R. Slavik and R. F. Soltis, Baseline Tests of the Zagato Elcar Electric Passenger Vehicle, NASA TM-73764, Lewis Research Center, October 1977, read in full.
  10. The original microcarfan.com (2006–⁠2016), marque page “WILLAM”, read in full from the archived copy.
  11. Bruce Weiner Microcar Museum, “1977 Willam Sulky”, tour page, read in full from the archived copy.
  12. Free Library of Philadelphia, digital collection item 46372, known from its catalogue summary.
  13. fDrive.cz, “Elektromobily, které neznáte: Elcar”.